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Controls, Power, And Frame

The machine is only useful if it can start reliably, stay inside safe limits, and be serviced in the field without guesswork.

Shared-Thread Basis

The shared thread suggested:

  • a startup heater around 1200 W
  • pressure gauge and thermostat coverage
  • conductivity checks
  • manual feed and blowdown regulation for the first low-cost build
  • a frame built around service access rather than compactness for its own sake1

OpenSling Reference Choice

The current reference architecture uses:

  • a welded or bolted serviceable frame
  • isolated wet and dry zones
  • startup heat under operator control
  • basic pressure, temperature, level, and product-quality instrumentation
  • emergency stop and overpressure response

Minimum Instrument Set

Signal Purpose
Shell pressure tracks core operating point
Compressor inlet and outlet pressure tracks compression health
Feed and product temperature tracks recovery performance
Tank level prevents dry-run events
Product conductivity basic screening before any stronger claims

Frame Rules

  • keep electronics above probable leak paths
  • label every service valve
  • leave wrench access around unions and clamps
  • make sample collection possible while the machine is running

OpenSling Bias

Use more structure and visibility than a polished commercial box would. Open hardware wins when the next builder can understand it quickly.